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Top 10 Stick Welders Deals Right Now

#1Value for Money
ARCCAPTAIN
Big Price Drop
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Our Top Picks

#1Value for Money

ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display

Rating
10.0
Chosen by1,198
Input Voltage
Electrode Compatibility
Arc Stability

Most important from
896 reviews

Input Voltage
The welder's dual voltage capability adds flexibility, though the design of the 220V adapter cable raises some safety concerns and could be better engineered.
Electrode Compatibility
Versatility stands out as this machine handles MIG, gasless MIG, TIG, stick welding, spot welding, and spool gun tasks effectively in one unit.
Arc Stability
Weld quality is consistently reliable, with the synergic MIG mode offering automatic adjustments that help produce clean, controllable weld beads.

The ARCCAPTAIN 250A MIG Welder is a versatile 6-in-1 machine offering MIG, gasless MIG, lift TIG, stick welding (MMA), spot welding, and spool gun capabilities, making it an excellent choice for handling multiple metal types including mild steel, stainless steel, and aluminum. Its 250 amp max output provides sufficient power for medium to heavy-duty stick welding jobs. It operates on both 110V and 220V input, adding flexibility for use in various workshop or home settings.

Featuring a digital control system, the welder stabilizes the arc and includes helpful functions such as burn-back adjustment and adaptive crater control to enhance weld quality. The synergic MIG mode is beginner-friendly by automatically setting wire feed speed and current, while manual mode allows experienced users to customize settings. This design supports welders of varying skill levels effectively.

Safety features like VRD and overload protection help prevent damage or injury, offering reassurance particularly to less experienced users. The welder weighs about 33 pounds, making it portable enough to move around, though it may not be the lightest option for frequent transport. Its combination of power, safety features, and ease of use makes it a compelling choice for home shops and small workshop environments, while those seeking ultra-portability or specialized TIG welding might consider other options.

Rating
10.0
Chosen by1,198
Input Voltage
Electrode Compatibility
Arc Stability

Most important from
896 reviews

Input Voltage
The welder's dual voltage capability adds flexibility, though the design of the 220V adapter cable raises some safety concerns and could be better engineered.
Electrode Compatibility
Versatility stands out as this machine handles MIG, gasless MIG, TIG, stick welding, spot welding, and spool gun tasks effectively in one unit.
Arc Stability
Weld quality is consistently reliable, with the synergic MIG mode offering automatic adjustments that help produce clean, controllable weld beads.
#2

Great Choice

ESAB Rebel EMP 205ic AC/DC Multi-Process MIG/STICK/TIG Welder

Rating
8.5
Amperage Range
Portability

Most important from
53 reviews

Amperage Range
The welder's ability to handle aluminum, even at 120 amps, is impressive.
Portability
Built solidly with a great power setting, though a bit heavy.

The ESAB Rebel EMP 205ic AC/DC Multi-Process Welder stands out as a versatile option for stick welding, among other processes like MIG and TIG. Its true all-process capability allows it to effectively handle a range of applications, including using 6010 electrodes, which is beneficial for those involved in industrial welding tasks. One of its key strengths is the sMIG technology that adapts to the welder's technique, providing stability and improving welding quality. This feature can help both seasoned welders and beginners achieve better results with less training time.

Portability is another highlight, with a weight of only 49 lbs, making it easy to move around various job sites. The durable design with a 5-handle roll cage adds to its ruggedness, suitable for demanding environments. The TFT multilingual display offers numerous adjustable settings like pre/post flow control and weld tuning, which allows for fine-tuning to achieve optimal performance.

There are some drawbacks to consider. Potential concerns include the learning curve associated with some advanced features, which might be overwhelming for absolute beginners. Additionally, the machine could be on the heavier side for some users, particularly if you're frequently moving it around.

Rating
8.5
Amperage Range
Portability

Most important from
53 reviews

Amperage Range
The welder's ability to handle aluminum, even at 120 amps, is impressive.
Portability
Built solidly with a great power setting, though a bit heavy.
#3

ESAB® Renegade VOLT™ ES 200i Battery-Powered Stick and TIG Welder

Rating
7.9
Portability

Most important from
4 reviews

Portability
Allowed for a welding repair in the mountains without needing a helicopter to transport a generator.

The ESAB Renegade VOLT ES 200i is a versatile stick and TIG welder that offers impressive performance both on AC mains and battery power. With a 200 A output on 230V mains and up to 140 A on battery power, it provides a good range of amperage suitable for various welding tasks. The inclusion of four DeWALT FLEXVOLT 12Ah batteries allows for portability, making it ideal for off-grid or remote welding operations.

It features a durable, impact-resistant housing and a user-friendly interface with memory storage for welding parameters, which is beneficial for repeat tasks. The AMP+ hybrid mode is a notable feature that offers extra power when needed, enhancing its flexibility and efficiency at maximum current (80%) with a high power factor (0.99). However, the product weighs 51 pounds, which, while portable, might be a bit heavy for some users to carry around frequently. Its compact dimensions (19 x 9 x 19 inches) do aid in portability despite the weight.

The welder is compatible with various electrodes, ensuring versatility in welding different materials. The product's arc stability is highly regarded, ensuring smooth and consistent welds. This welder is best suited for professionals and hobbyists who require a reliable, portable welding solution with the flexibility of battery power for remote operations.

Rating
7.9
Portability

Most important from
4 reviews

Portability
Allowed for a welding repair in the mountains without needing a helicopter to transport a generator.

Buying Guide for the Best Stick Welders

Choosing the right stick welder can be a bit overwhelming, especially if you're new to welding. Stick welders, also known as Shielded Metal Arc Welding (SMAW) machines, are versatile and can be used for a variety of welding tasks. To find the best fit for your needs, it's important to understand the key specifications and how they impact performance. By considering your specific requirements and the types of projects you'll be working on, you can make an informed decision.
Amperage RangeAmperage range refers to the range of electrical current the welder can produce. This is important because different materials and thicknesses require different amperage levels. Lower amperage (20-100 amps) is suitable for thin materials like sheet metal, while higher amperage (100-250 amps) is needed for thicker materials like structural steel. To pick the right one, consider the types of projects you'll be working on. If you plan to weld a variety of materials, a welder with a wide amperage range will be more versatile.
Duty CycleThe duty cycle indicates how long a welder can operate continuously before needing to cool down. It is usually expressed as a percentage of a 10-minute period. For example, a 20% duty cycle at 150 amps means the welder can run for 2 minutes at 150 amps before needing an 8-minute rest. This spec is important for productivity and efficiency. If you have long welding sessions, a higher duty cycle (40-60%) is preferable. For occasional or hobbyist use, a lower duty cycle (20-30%) may be sufficient.
Input VoltageInput voltage refers to the electrical power required to run the welder. Stick welders typically come in 120V, 240V, or dual voltage options. 120V welders can be plugged into standard household outlets and are suitable for light-duty tasks. 240V welders require a special outlet and are better for heavy-duty welding. Dual voltage welders offer flexibility, allowing you to switch between 120V and 240V depending on the job. Choose based on the power availability in your workspace and the type of welding you'll be doing.
PortabilityPortability refers to how easy it is to move the welder around. This is important if you need to transport the welder to different job sites or move it around your workshop. Lightweight and compact models are easier to carry and store, making them ideal for mobile welders or those with limited space. However, more portable models may have lower power output. Consider your need for mobility versus the power requirements of your projects when choosing a welder.
Electrode CompatibilityElectrode compatibility refers to the types of welding rods the welder can use. Different electrodes are suited for different materials and welding positions. Common electrodes include E6010, E6011, E6013, and E7018, each with its own characteristics. Ensure the welder you choose is compatible with the electrodes you plan to use. If you work with a variety of materials, a welder that supports multiple electrode types will offer greater versatility.
Arc StabilityArc stability refers to how steady and consistent the welding arc is during operation. A stable arc produces cleaner welds with less spatter and is easier to control, especially for beginners. Welders with advanced arc control features provide better stability, making them suitable for precision work. If you're new to welding or require high-quality welds, look for a welder with good arc stability.

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